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Episode 1 of a Chemical Engineer's Professional Life

PROCESS & PLANT DESIGN is the name of the project.
Project Type: Career Episode Based on Academic Performance Project 
Demographics: This project was completed in the name of the university. This project was completed effectively thanks to the appropriate assistance and direction provided by "supervisor name" between August 2015 and November 2015, a duration of four months in total.

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Chemical Engineers Engage in the Following Engineering Activities:

•    To begin the project by gathering all of the necessary knowledge on the many processes that are involved in such a plant via a thorough investigation.
•    The second job in the project was the design of the comminution plant, which was used to reduce the minerals into tiny pieces after they had been crushed and ground.
•    It is necessary to create a design for the process of gravity separation, which will separate various minerals from one another.
•    CIP Cyanidation was the next procedure that was carried out.
•    Following that, the refining process was carried out in a single refinery by using a variety of techniques that were all complementary to one another.
•    To conduct an analysis of the findings and produce a proposal for the project's completion.

Problems and Solutions: The first problem for Career Episode 1 and the answer to it.

The author encountered a significant problem while working on this project, namely during the process of establishing the design requirements for the comminution facility. It was found to be 357 t/h in this study. The capacity of a jaw crusher with a preceding grizzly was estimated to be 150 percent of the mill's throughput, which was used in the calculation. It was calculated to be 535.5 t/h. This was not an ideal situation. He was able to decrease it by installing a grizzly scalper, which removed an estimated 20% of the penalties. Consequently, the capacity of the jaw crusher was decreased to 430 tonnes per hour, and the issue was resolved by using the SysCAD.

Problem 2 for Career Episode 1 and the answer to this problem

Another problem that he encountered while working on the project was the design of the CIP for the hydrometallurgical facility. Unfortunately, the information that had been given was insufficient to finish the designing process. In order to resolve this issue, he carried out a standard laboratory experiment. The gold recovery method was established using conventional bottle roll tests, which were performed by him. These analyses were carried out on the suggestive samples obtained from various venous networks throughout the deposit. He utilised the data he got as the basis for designing a CIP plant with the most efficient settings.

Episode 2 of the Chemical Engineer's Career

Removing heavy metals from waste water using absorption technology is the name of the project.
Project Type: Career Episode Based on Academic Performance Project 
Demographics: This project was completed at the "University name." This project was completed effectively thanks to the appropriate assistance and direction provided by "supervisor name" between August 2015 and November 2015, a duration of four months in total.

 
 

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Chemical Engineers Engage in the Following Engineering Activities:

•    Information on absorption, its kinds, absorption thermodynamics, adsorbents types, adsorption isotherms, coal fly ash, and other project-related subjects will be gathered for inclusion in the report.
•    Selection and procurement of reagents for use in the preparation of working solutions from a pre-selected vendor
•    To produce adsorbent, the grab sample technique, coal fly ash modification, chilling, and vacuum filtering are used in conjunction with each other.
•    ICP was used to determine the quantity of zinc and copper that remained in the solution after multiple weight difference calculations were completed.
•    Collection of findings from characterisation and preparation of graphs illustrating those outcomes
•    This includes analysing the findings and graphs, and drawing appropriate conclusions.
•    To produce a progress report, a final report, and any additional papers that may be required.

 

Problem and Possible Solutions:

Problem 1 for Career Episode 2 and the answer to this problem
When conducting the tests, the author needed a shaker to properly mix the various solutions together. However, the shaker that was accessible in the lab was ancient and in poor condition. It did not provide the proper result when mixed with the other ingredients. Afterwards, he brought the concerns to the attention of the supervisor. He immediately notified the lab coordinator about the problem and asked that the equipment be made accessible to him. Considering the project's schedule, a new shaker with greater functionality became ready within a week, and he continued to use it to carry out the remainder of the experiment. The modification in equipment resulted in more accurate findings, which ultimately solved the issue.

The second problem for Career Episode 2 and the answer to it
The next issue he encountered was with the estimation of bulk density. It was discovered that the bulk density of both raw and modified ash did not meet the theoretical value of bulk density. He addressed this problem with his supervisor at the meeting, after his completion of the necessary study on the subject. He informed him of the many techniques that might be used to calculate the amount due to him. His recommendations were written down after each discussion, and another sample was taken from which he was later able to extract the proper value. As a result, the calculation-related problem was overcome.

 

 

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Episode 3 of the Chemical Engineer's Career

Design of a metallurgical gold plant is the name of the project.
Project Type: Work-Based Career Episode Project 
Demographics: Project Type: Work-Based Career Episode This project was completed by the author for the client "business name." It took four months from August 2015 to November 2015 to complete this project effectively, thanks to the appropriate assistance and direction provided by a "senior/expert."

Chemical Engineers Engage in the Following Engineering Activities:

•    It is necessary to do in-depth study on many elements of the project.
•    It is necessary to research and choose the right components.
•    Preparation of the project flowchart, which includes a description of the procedure.
•    AUTOCAD will be used to design the processing facility.
•    Creating a blueprint for the planned factory is the goal of this project.
•    Prepare the plant's control techniques in advance of their implementation.
•    To estimate the project's cost, adhere to safety precautions, and record the project in a report are all necessary.

 

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Problem and Possible Solutions:

Problem 1 for Career Episode 3 and the answer to this problem
The water drainage from the acacia reactor chamber is shown below.
For the purpose of storing the concentrate, the author chose to utilise a cone. Fortunately, when the pollutants settled down in the cone, this approach proved effective. The water that was emptied from the acacia reactor chamber after that had a much lower concentration of particulates.
The second problem for Career Episode 3 and the answer to it
Due to pipeline bottlenecks, the processing time was extended by several hours.
According to the author, high-pressure was applied and then rinsed away by water before proceeding to the smelting process in stages. This guaranteed that the obstructions would not prevent the continuation of the procedures.

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